Work In-Progress Solution

Work in Process Tracking

Manufacturing Line

Overview of the customized application developed specifically to meet your actual requirements, particularly focusing on efficient Work-in-Process (WIP) tracking.

The application streamlines the material verification and WIP serialization process at the workstation level.

Workstation Workflow Summary

For a single workstation, the application follows these steps:

  1. Worker Login & Setup:
    • The worker logs in using a Handheld Terminal (HHT) or mobile computer.
    • The production line and shift are automatically determined and selected based on the login or workstation location.
  2. Order Selection:
    • The worker selects the relevant Production Order (RPO) number from a dropdown list. This order is linked directly to your ERP system.
  3. Material Identification:
    • The required raw material name and part number appear on the screen, indicating what should be used for the selected RPO.
  4. Material Verification (Input Scanning):
    • The worker scans the Goods Receipt Note (GRN) barcode label for each individual raw material piece.
    • Crucial Note: If the scanned material part number does not match the required part number for the RPO, the input will be rejected by the system.
  5. WIP Serialization & Labeling:
    • Upon successful verification of all materials, a unique WIP serial number barcode label is printed on the barcode printer.
    • This label is then immediately applied to the assembly/product starting the production process.

This process ensures that only the correct components are used and that the WIP is tracked with a unique identifier from the very first step.

5/5 - (1 vote)